Environmentally friendly process design for furan-based long-chain diester production aiming for bio-based lubricants
  • Lee, Hye Jin
  • Lee, Yoonjae
  • Yang, Eun-Hyeok
  • Yoo, Jiyun
  • Choi, Seungjun
  • ... Hwangbo, Soonho
  • 외 4명
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6

초록

Increasing environmental issues and depletion of fossil resources highlight the need to develop sustainable lubricant production technologies. This study endeavored to produce various biomass-derived furan diesters and evaluate their physical properties against conventional lubricants. Among the synthesized furan diesters, the THFDM-C18 diester, produced via the esterification of THFDM and oleic acid, was identified as a promising candidate for base oils due to its broad applicability as well as environmentally benign properties. Based on our experimental results, which include the hydrogenation of HMF to 2,5-tetrahydrofuran dimethanol (THFDM) using Ru/Al2O3 (achieving a 95.6% yield of THFDM) and subsequent esterification with C18-fatty acids to produce the THFDM-C18 diester using Amberlyst-15 (achieving a 91.0% yield of the THFDM-C18 diester), a simulation model was developed, which showed 62 metric tons per day of the THFDM-C18 diester. Life cycle assessment (LCA) results indicated that this process reduces CO2 emissions by 35.0% compared to fossil fuel-based synthetic lubricant production (9.84 vs. 15.15 kg CO2 eq.). The techno-economic analysis (TEA) revealed a minimum selling price (MSP) of 4.92 USD per kg, with MEG and oleic acid prices being the major cost factors. These findings highlight the potential of biomass-derived lubricants as sustainable alternatives to conventional petroleum-based products and emphasize the importance of further research to enhance process efficiency and reduce costs.

제목
Environmentally friendly process design for furan-based long-chain diester production aiming for bio-based lubricants
저자
Lee, Hye JinLee, YoonjaeYang, Eun-HyeokYoo, JiyunChoi, SeungjunHwangbo, SoonhoSuh, Young-WoongBeak, JayeonHan, JeehoonKim, Yong Jin
DOI
10.1039/d4gc04191g
발행일
2025-01
유형
Article in press
저널명
Green Chemistry
27
3